Monday, October 8, 2018

Cover Page


Back Cover: SAP WM: Fundamentals of Warehouse Management


Cover Page: SAP WM: Fundamentals of Warehouse Management


Table of Contents: SAP WM: Fundamentals of Warehouse Management

Table of Contents


Chapter's Synopsis: SAP WM: Fundamentals of Warehouse Management



Chapter’s Synopsis

Section I: Science of Warehousing

Chapter 1: Warehouse- A Logistics HUB: Warehouse is a central point in supply chain logistics to control the consolidation the incoming materials (warehousing), distributing and shipping (transportation) them to respective customers/consumers in various locations or geographies. Warehouse receives material, store and sort and ships them to next destination. Materials are not supposed to be stored in warehouse for long period. They are stored there temporary till they are shipped to another warehouse or retail store or distributor or to their final customers/consumers.

Chapter 2: Warehouse Design, Layout and Configuration: Designing a distribution centre is a complex task, requiring engineers to design storage areas, order picking areas, and material handling systems with the goal of meeting service requirements at minimum cost. Nearly every distribution centre has a unit-load, or pallet, storage area where products are stored before being picked, or before being moved to other order picking areas in the distribution centre.

Chapter 3: Warehouse Management: Warehouses are managed at strategic level and operational level. Strategic and operational management of warehouse directly impacts the logistic management in supply chain. Strategic management is focused on effectiveness of warehouse through its purpose, throughput and performance benchmarking of the warehouse. Operational management is focused on efficiency of warehouse through continuous monitoring and performance measurement. Strategic warehouse management covers its purpose in supply chain, geographical location, warehouse process designing, floor layout, doors and dock designing, zoning, and aisle and rack configuration, mechanization and automation and material handling equipment. The strategic placement of warehouse allows the positioning of products and services close to major markets and customers (the economic principle of place utility). Operational management is focused on handling and monitoring of day to day routine operations of warehouse to improve productivity and performance. Warehouse management is focussed on warehouse process execution and their performance measurement.

Chapter 4: Automation in Putaway and Picking: If you apply automation to a bad process worse thing happen faster (materials handling professional’s a favourite expression). Automation is meant for well-defined process which has been executed manually for many years. Automation designer may design variant of existing process, but process definition should be time tested. Full automation of order fulfilment warehouse is not feasible economically and moreover it does not provide best efficiency and effectiveness. Any order picking warehouse has mix of manual and automated operations to achieve efficiency in picking. It makes sense to automate picking station, if the land and man power is very expensive, for example in Singapore, EU countries and US.

Section II: SAP WM

Chapter 5: SAP WMS: Warehouse Management System: The need of WMS system arises from the necessity of having directed activities from an intelligent and wise system to execute warehouse processes. A system should tell operators where to put and from where to pick based on the warehouse structure and layout, demand variation and supply chain distribution strategies. This chapter discusses the approach to understand the warehouse operations and its structure. While doing so structures of warehouse and definitions of terms used in warehouse operations have been talked about.
Chapter 6: Executing the SAP WMS: This chapter talks about various types of warehouses and their operations and their execution in SAP. In this section we will understand the various process of different type of warehouses. Each type of warehouse has its typical process and their respective execution
Chapter 7: Configuring the SAP WMS: How do we configure SAP so that we can execute required WM process in SAP? This chapter will take you through the configuration of SAP WMS

Annexure 1: Case Study: Integration of SAP IM - WM and Third party WMS and ASRS system

Annexure 2: Fundamental SAP WM Interview Questions & Answers

Annexure 3: Assessment Chart: SAP WM vs SAP EWM (refer to section 5.7 also)